HV 800 1-pin Connector

HV 800 1-pin Connector

Details
HV 1-pin Connector, HV 800 Series, Pin-and-sleeve Terminal, 8mm High Current Terminal, E-drive Systems, 90°/180° Plugs, Integrated HVIL, IP67, UL94 V-0, Orange
Category
High Voltage Interlock Connector
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Description
Technical Parameters

Product Info


The HV 800 Series 1-pin Connector is designed as a single high-current power-path interface for high-voltage automotive applications. Each connector serves a single power conductor, while complete DC or multi-phase circuits are achieved by using multiple connectors in parallel instead of integrating multiple conductors into one housing.

 

Based on 8 mm contact technology, the connector supports rated voltages up to 1500 V DC and continuous current levels up to 250 A DC. It is available with both 90° and 180° plug orientations and accommodates large cross-section shielded cables from 25 to 50 mm². Optimized for point-to-point and power-to-power connections between battery packs, power distribution units, inverters, and electric motors, the single-pin architecture enables independent routing, improved thermal performance, and scalable system design.

 

Exploded View

Exploded View

 

Features

 

  • Single-pin High-voltage Connector Designed for Main High-current Power Transmission
  • 8 mm Contact System Supporting Continuous High Current Levels up to the 200 A Class
  • Compatible with Large Cross-section Shielded Cables (25–50 mm²)
  • Tool-free Mating and Unmating with Lever-assisted Locking
  • 90°/180° Plugs Available for Flexible Designs

 

Technical Data

 

Number of Positions:

1

Rated Voltage:

1500V DC

Mating Cycles:

≥ 500

Contact Material:

Copper Alloy (Female) &T2 Copper (Male)

Rated Current:

≤250A DC

Insertion/Withdrawal Force:

<75N

Housing Material:

PA66-GF30

   

Operating Temperature:

−40°C to +125°C

Color:

Orange

   

Protection Degree:

IP67

Reference Standards:

GB/T 20234.2-2015; GB/T 20234.3-2015

     
Dimensional Drawing
Dimensional Drawing2
Dimensional Drawing
Dimensional Drawing2

 

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