Battery Swap 36-pin Connector

The Battery Swap 36-pin Connector is a system-level interface designed for battery swapping applications in commercial electric vehicles and energy storage systems. It is used at the vehicle-to-battery pack interface, where both high-power transmission and a large number of control and monitoring circuits are required during battery replacement operations.

The connector supports high-voltage operation up to 1500 V DC and accommodates wiring sizes from 35 mm² to 120 mm², covering a wide range of power requirements from 180 A to 400 A. Its high pin-count configuration enables reliable signal transmission alongside power delivery, supporting complex battery swap system architectures.

To accommodate automated or assisted swap conditions, the vehicle-side connector features a floating design that allows positional misalignment in multiple directions. The die-cast aluminum housing provides mechanical strength, flame retardancy, and environmental durability, while shock-proof structural design helps reduce the risk of accidental electric contact during use. Optional shielding and high-voltage interlock (HVIL) functions further enhance system safety and reliability in battery swapping environments.

• Designed for commercial electric vehicles and energy storage systems
• High-voltage capability up to 1500 V DC with current ratings from 180 A to 400 A
• Supports high-power wiring from 35 mm² to 120 mm²
• Floating misalignment compensation of ±8 mm (X-Y) and +0/–10 mm (Z) on the vehicle side
• Die-cast aluminum housing with flame-retardant and high-temperature resistance
• Shock-proof plug and socket design to reduce electrical hazard during operation
• Optional electromagnetic shielding and high-voltage interlock (HVIL) functions